KAS Mailwrap Polywrapping Machines

Our Mailwrap mail wrapping machine is a simple and effective polywrapping solution offering flexibility and performance

The KAS Mailwrap polywrapper is a polywrapping machine that has a number of unique design features and is a comprehensive polywrap system offering flexibility, durability and ease of setup.  The KAS Mailwrap polywrapper can wrap up to 22mm thickness at speeds of up to 6000 completed packs per hour.  

Opertor control of this polywrapping machine is through a touch screen.  This enables station selection, speed and heat settings, error location and further run information. Heat settings are preset for a given thoughput but can be adjusted by the operator to suit the thickness of film.

The mail wrapper insert stations can handle a wide variety of documentation including single sheets, card, reply envelopes, pre-folded items, cd's and books.  It is possible to pre-select the number of items fed from an insert station on each cycle and have the feed switch automatically from one station to another when it runs low.  Each feeder can handle thicknesses from a single sheet to books up to 10mm thick. There is also a hand feed position.

Each insert station has a miss, double and jammed detector and there are further sensors throughout to check the path of the document through the system.  An error automatically stops the KAS Mailwrap and location is displayed on the Mailwrap control screen.

A choice of reading technology is available. 1D or 2D barcode, OMR or OCR can be used to match multiple documents fed from a single feeder or documents fed from different feeders.

Features of the KAS Mailwrap Polywrapper:

• Pivoting Touch Screen Control provides run information, error location and help pages
• Close fitting wrap
• Adjustable bag length
• Cassette loading system for film
• Print Registration
• Sequential startup/ cleardown
• Top load feeders for ease of filling, without stopping the machine
• Miss & double feed detectors on feeders
• Document track sensors
• Low level sensors on feeders
• Multiple feeding from each feeder to a preset number
• Station linking, to increase loading capacity
• Hand feed position
• Simple set up and changeover
• Output delivered onto a conveyor stacker
• Choice of reading technology

Output: Up to 6000 packs per hour depending upon thickness and dimensions of inserts.

Insert Dimensions: Length: 120mm to 315mm    Width:100mm to 240mm

Packing Thickness: Maximum 22mm down to  Minimum 200gsm document or equivalent

Pack Dimensions: Maximum 315mm x 240mm down to Minimum 210mm x 148mm

Film: Polythene, 25 to 35 microns

Insert Thickness: Maximum 10mm Min. 80gsm