Mailmaster 465 High Speed Envelope Inserter

The Flexible Envelope Inserting System

The Mailmaster 465 High Speed Envelope inserter handles DL to C4 envelopes, inserting at speeds of up to 6000 completed envelopes per hour.  It combines a unique design with proven technology, backed by over 50 years experience in mailing.  Designed and manufactured in Britain, this comprehensive modular enveloping system offers flexibility, durability and ease of set up.

Insert stations can handle a wide variety of material including single sheets, card, reply envelopes, pre-loaded items, stapled sets, cd's and book.  It is possible to pre-select the number of items fed from an insert station, and have the feed switch automatically from one station to another when it runs low.  .

Fast sheet feeders can feed, accumulate and insert flat for C4, or fold DL and C5 according to codes read on documents. Our camera reading system adds more flexibilty as it reads OMR, 1D and 2D barcodes in either orientation on the page. Jobs can be pre-programmed thus minimising set up time.

Our reading technology facilitates batching the prime document, selection of inserts, merging and matching of two or more streams of personalsied documentation, diverting of filled envelopes before sealing, envelope marking, document tracking and integrity checking.

An important feature of the Mailmaster 465HS is the remarkably quick changeover from one job to another that is possible, even to go from DL and C4.

Touch screen control of machine operation with a choice of two levels of screen.  The simplest level gives station selection, speed control, re-settable counter, help pages, output speed and error location display.  A larger colour screen is available which also provides further on screen run information, and facilitates job control, document tracking, data storage and report printing.  

Standard Features of the Mailmaster 465 High Speed Envelope Inserter

Performance

• Up to 6000 enveloped per hour output
• Quick changeover between jobs
• Durable British Construction 
• Packing thickness up to 15mm for some applications

Flexibilty

• Inserts into envelopes from DL to oversize C4
• Side insert stations feed a wide variety of material up to 7mm thick
• Multiple feeding from each insert feeder to preset number or code selected quantity
• Hand feed position
• Additonal modular feeders
• OMR, 1D & 2D barcode reading, and OCR available

Ease of Operation

• Pivoting touch control screen provides run information, error location and help pages
• Easy setup and changeover
• Top load feeders for ease of filling, without stopping the machine.
• Envelope and insert feeder low level sensors
• Station linking, to increase loading capacity
• Output conveyor stacker

Accuracy

• Unique insertation system postively guides the inserts into the envelopes
• Insert stations have miss, jam and double detectors
• Ultrsonic double detectors on Fast Sheet Feeders
• Further sensors throughout to stop the machine in case of error
• Test mode for running a trail insertion
• Sequential start up/ clear down
• Choice of reading technology
• Document tracking and output checking options

Other Features Available

• Choice of high speed cut sheet feeder/accumulators
• Document accumulation and nest folding
• Continuous forms cutter
• In-line dynamic corner stapling and bookletmaking
• Further hand feed positions
• High capacity loaders
• Job control software and reporting
• File based insertion
• Filled envelope divert
• Envelope Marking
• Mail sorting
• Output integrity control

Click here to see the features and benefits of our envelope inserter 

Mailmaster 565HS  /    Mailmaster C4 Compact